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Our Commitment To Quality Standards

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✅ Certified Excellence:
Integral Fasteners is IATF 16949:2016, ISO 9001:2015, and ISO 14001:2015 certified, ensuring adherence to global quality and environmental standards.

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🛠️ Strict Quality Assurance:
Every component we produce undergoes stringent quality checks, handled by our experienced and dedicated QA team.

 

🌐 Export-Grade Standards:
We follow robust quality processes that meet the requirements of both domestic OEMs and international clients.

 

🚗 Beyond Automotive:
In addition to the automotive sector, we supply high-quality components to tooling, consumer goods, and industrial hardware industries.

 

🔁 Continuous Improvement:
We are fully committed to dynamically improving our Quality Management System (QMS) to enhance customer satisfaction.

Advanced Inspection & Testing Infrastructure

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Profile Projector

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Automatic Thread Inspection

Optical Sorting Machine

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Hardness Tester

Welding Penetration Tester

Automatic Multi Gauging Machine

At Integral Fasteners, we utilize a blend of automated inspection systems and precision instruments to ensure consistent product quality across every batch. Our inspection setup is designed to deliver high accuracy, repeatability, and traceability — critical for both automotive and non-automotive applications.

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🔧 Key Equipment & Capabilities:

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  • Optical Sorting Machines

High-speed, 100% visual inspection for surface defects, dimensions, and thread presence — including detection of deformed threads or missing chamfers.

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  • Automatic Thread Inspection Machines

Verify thread presence, pitch, and tightness using torque-based validation, ensuring every threaded component meets performance standards.

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  • Automatic Multi-Gauging Stations

Perform in-line measurements for multiple parameters like outer diameter, length, and runout, and automatically punch an OK mark on every conforming part.

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  • Surface Roughness Testers

Confirm critical surface finish parameters to meet specified tolerances on machined or mating surfaces.

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  • Rockwell & Brinell Hardness Testers

Used to verify material hardness and validate the effectiveness of heat treatment processes, ensuring strength and durability.

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  • Standard Gauging Tools

Including plug, ring, and thread gauges for routine dimensional checks and batch control.

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  • Custom Checking Fixtures

Developed in-house for quick, accurate validation of complex or forged geometries.

How We Maintain High Quality Standards

We ensure exceptional product quality through a structured, system-driven approach:

 

📊 Reducing process variation through robust Production Planning & Control (PPC) systems

 

📈 Enhancing product consistency via effective Statistical Process Control (SPC) techniques

 

🔁 Driving continuous improvement through regular Management Review Meetings (MRMs) and KPI monitoring

 

👥 Maintaining a skilled and motivated workforce through training, ownership, and engagement

 

🧭 Providing a safe and efficient work environment that supports focus and productivity

 

⚙️ Ensuring availability of adequate resources, tools, and infrastructure to meet production demands

 

🤝 Collaborating with external providers to align with our Quality Management System (QMS) expectations

 

🔧 Adopting new technologies and upgrading processes to stay ahead in quality and efficiency

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Integrated Quality Systems & Practices

​At Integral Fasteners, quality is built into every stage — from development to dispatch. Our systematic approach ensures flawless launch, controlled production, and continuous improvement, aligning with global customer requirements.

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🚀 New Product Development (NPD) Process

  • Our cross-functional NPD team follows a gated approach to bring new parts from concept to production.

  • Every new part goes through:

    • Feasibility review

    • Tooling & fixture planning

    • Process flow charting

    • FMEA (Failure Mode and Effects Analysis)

    • Trial and pilot runs

  • All developments are tracked using timelines, checkpoints, and control plans aligned with customer milestones.

     

📦 PPAP & APQP Compliance

  • We submit PPAP Level 3 packages for all new developments, including:

  • Process Flow Diagram

  • Control Plan

  • Dimensional Report

  • Material & Heat Treatment Certifications

  • IMDS submission (for automotive parts)

  • We follow the APQP (Advanced Product Quality Planning) methodology to ensure robust production readiness and risk mitigation.

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